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The AH-ZFQ1000 is a pneumatic intelligent liquid packing machine that combines advanced computer control with a reliable PLC system, bringing unparalleled stability and functionality to your production line. This model offers a packing speed of up to 30 bags per minute and a precise filling range of 100-500ML, with a measuring accuracy of ±1.2%. We've equipped it with a smart control system that allows for precise liquid level and measurement control, as well as fault diagnosis, making operation simpler and safer. The machine is compatible with a wide range of composite packaging materials and uses a 500W thermal sealing method to ensure every bag has a strong, reliable seal that effectively prevents leaks. Its compact body and durable stainless steel construction make it an ideal choice for the food, pharmaceutical, and chemical industries.
Should you require more in - depth details about the AH - ZFQ1000, don't hesitate to reach out. We're here to provide comprehensive information to meet your needs.
Product Advantage |
A 7-inch color touchscreen (with multi-touch functionality) allows operators to monitor and adjust parameters in real-time, including filling volume (adjustable in 0.1ml increments), sealing temperature (50–250℃, 1℃ precision), and conveyor speed (1–10m/min). Integrated sensors—including photoelectric sensors (Omron E3Z-LS61) for bag alignment, pressure sensors for sealing force, and level sensors for hopper material—detect issues like empty bags, misaligned pouches, or low material levels, stopping the machine automatically to prevent waste. The machine also includes a “recipe simulation” function to test parameters without actual material, reducing trial-and-error waste during new product setup.
Servo-driven filling pumps (piston pumps for high viscosity, peristaltic pumps for shear-sensitive liquids) deliver ±0.5% accuracy, ensuring compliance with strict regulatory standards in pharmaceuticals and medical devices. Electronic cam discs (replacing mechanical cams) ensure synchronized movements between filling and sealing stages, reducing product variation to less than 0.2ml per bag—critical for products like injectable solutions (where dosage errors can be dangerous) or premium cosmetics (where consistency affects brand reputation). The machine’s filling system also includes a “purge” function to clean the pump and nozzle between batches, preventing cross-contamination between different liquids (e.g., switching from acidic juice to alkaline cleaner).
The machine supports USB data export (saving production logs, recipe data, and error records in Excel format) and remote diagnostics via TeamViewer—technicians can troubleshoot issues, update software, or adjust recipes remotely, reducing downtime for on-site visits. It also includes MQTT (Message Queuing Telemetry Transport) protocol support, enabling integration with factory MES (Manufacturing Execution System) or ERP (Enterprise Resource Planning) systems—this allows businesses to track production data (e.g., energy consumption, material usage) in real-time, optimize workflows, and meet traceability requirements (e.g., FDA 21 CFR Part 11 for electronic records).
Technical Parameters |
| Model | AH-ZFQ1000 |
| Making bag size | (L)30~150mm (W)110-150mm |
| Packing Speed | 30 packets/min |
| Filling Range | 100-500ML |
| Packaging film size | 320MM/240MM |
| Heat seal power | 500W |
| Power Supply | 220V 50HZ |
| Measuring accuracy | ≤±1.2% |
| Packing material | PE、PET/PE、PVC/PE、NY/PVDC、PE/PVDC、PP/PVDC |
| Weight | 270KG |
| Dimension | 890*860*2050MM |
| (Packing in wooden case) |
Product Uses |
Ideal for high-precision packaging in regulated industries with strict quality and traceability requirements:
• Pharmaceuticals: Injectable solutions (vaccine diluents, antibiotic vials), oral suspensions (children’s medications with precise dosing), medicinal syrups (cough or cold remedies), and veterinary pharmaceuticals (e.g., livestock antibiotic liquids).
• Cosmetics: Serums (hyaluronic acid, vitamin C), essential oils (lavender, tea tree—shear-sensitive, requiring peristaltic pumps), facial toners (alcohol-based or hydrating), and hair growth serums (small-dose packaging).
• Food & Beverage: Premium oils (olive oil, truffle oil—preventing oxidation with nitrogen flushing), flavor extracts (vanilla, almond—high concentration requiring accuracy), baby food (organic purees with BPA-free parts), and craft beverages (small-batch fruit wines, cold-brew coffee).
• Chemical Industry: Laboratory reagents (analytical grade liquids with ultra-high purity), industrial adhesives (cyanoacrylate or epoxy resins), coolants (engine or electronic coolants), and battery electrolytes (corrosion-resistant parts).
Product Operate Guide |
1. Turn on the power switch.
2. Check whether the air pressure is sufficient (must reach the standard requirements).
3. Click the host to start, and check whether each action is working properly.
4. Check and clean up each box room.
5. Put the bag, load the material, put the material box.
6. Click the host to start.
7. The product that is packaged in vacuum for the first time should be checked whether the seal is firm, whether the suction is tight and through the water check(Must check vacuum chamber 1-10).
8. During the production process, check the product sealing and pumping conditions continuously.
9. Every 2 hours after the machine runs, must be the top cover of the machine, bag clip, and funnel mouth, carried out with an air gun clean.
10. The bag or material dropped on the machine, should be hooked out with a hook, do not take it by hand.
FAQ |
Q: How long does it take to set up a new product recipe, and can recipes be shared between multiple machines?
A: New recipes can be programmed in 5–10 minutes via the touchscreen (with step-by-step prompts for filling volume, sealing settings, etc.) or imported instantly via USB (saving recipes from a computer or another machine). Recipes can also be backed up to the cloud (via optional Wi-Fi module) or shared between multiple machines of the same model, ensuring consistency across production lines. The machine’s recipe library supports categorization (e.g., “pharmaceutical,” “cosmetic”) for easy retrieval.
Q: Can it integrate with other production line equipment, and what interfaces are available?
A: Yes, it features multiple digital interfaces—including RS485, Ethernet, and PROFINET—to connect with downstream equipment like labeling machines (for applying product labels), metal detectors (to check for contaminants), and carton sealers (for bulk packaging). The machine’s PLC can send/receive signals to synchronize speeds—for example, if the labeling machine slows down, the packaging machine automatically reduces its output to avoid bottlenecks. It also supports analog interfaces for older equipment (e.g., mechanical checkweighers).
Q: What safety features does it include, and does it comply with international safety standards?
A: It includes comprehensive safety features: emergency stop buttons (red, mushroom-shaped, accessible from all sides), safety interlocks on access panels (stopping the machine if panels are opened during operation), overheat protection for sealing bars (automatic shutdown if temperature exceeds 280℃), and electrical safety (IP54 rating for dust and water resistance). The machine complies with international safety standards, including CE (EN 60204-1 for electrical safety, EN 11200 for machinery safety), FDA (for food contact materials), and GMP (Good Manufacturing Practice) for pharmaceutical applications.
The AH-ZFQ1000 is a pneumatic intelligent liquid packing machine that combines advanced computer control with a reliable PLC system, bringing unparalleled stability and functionality to your production line. This model offers a packing speed of up to 30 bags per minute and a precise filling range of 100-500ML, with a measuring accuracy of ±1.2%. We've equipped it with a smart control system that allows for precise liquid level and measurement control, as well as fault diagnosis, making operation simpler and safer. The machine is compatible with a wide range of composite packaging materials and uses a 500W thermal sealing method to ensure every bag has a strong, reliable seal that effectively prevents leaks. Its compact body and durable stainless steel construction make it an ideal choice for the food, pharmaceutical, and chemical industries.
Should you require more in - depth details about the AH - ZFQ1000, don't hesitate to reach out. We're here to provide comprehensive information to meet your needs.
Product Advantage |
A 7-inch color touchscreen (with multi-touch functionality) allows operators to monitor and adjust parameters in real-time, including filling volume (adjustable in 0.1ml increments), sealing temperature (50–250℃, 1℃ precision), and conveyor speed (1–10m/min). Integrated sensors—including photoelectric sensors (Omron E3Z-LS61) for bag alignment, pressure sensors for sealing force, and level sensors for hopper material—detect issues like empty bags, misaligned pouches, or low material levels, stopping the machine automatically to prevent waste. The machine also includes a “recipe simulation” function to test parameters without actual material, reducing trial-and-error waste during new product setup.
Servo-driven filling pumps (piston pumps for high viscosity, peristaltic pumps for shear-sensitive liquids) deliver ±0.5% accuracy, ensuring compliance with strict regulatory standards in pharmaceuticals and medical devices. Electronic cam discs (replacing mechanical cams) ensure synchronized movements between filling and sealing stages, reducing product variation to less than 0.2ml per bag—critical for products like injectable solutions (where dosage errors can be dangerous) or premium cosmetics (where consistency affects brand reputation). The machine’s filling system also includes a “purge” function to clean the pump and nozzle between batches, preventing cross-contamination between different liquids (e.g., switching from acidic juice to alkaline cleaner).
The machine supports USB data export (saving production logs, recipe data, and error records in Excel format) and remote diagnostics via TeamViewer—technicians can troubleshoot issues, update software, or adjust recipes remotely, reducing downtime for on-site visits. It also includes MQTT (Message Queuing Telemetry Transport) protocol support, enabling integration with factory MES (Manufacturing Execution System) or ERP (Enterprise Resource Planning) systems—this allows businesses to track production data (e.g., energy consumption, material usage) in real-time, optimize workflows, and meet traceability requirements (e.g., FDA 21 CFR Part 11 for electronic records).
Technical Parameters |
| Model | AH-ZFQ1000 |
| Making bag size | (L)30~150mm (W)110-150mm |
| Packing Speed | 30 packets/min |
| Filling Range | 100-500ML |
| Packaging film size | 320MM/240MM |
| Heat seal power | 500W |
| Power Supply | 220V 50HZ |
| Measuring accuracy | ≤±1.2% |
| Packing material | PE、PET/PE、PVC/PE、NY/PVDC、PE/PVDC、PP/PVDC |
| Weight | 270KG |
| Dimension | 890*860*2050MM |
| (Packing in wooden case) |
Product Uses |
Ideal for high-precision packaging in regulated industries with strict quality and traceability requirements:
• Pharmaceuticals: Injectable solutions (vaccine diluents, antibiotic vials), oral suspensions (children’s medications with precise dosing), medicinal syrups (cough or cold remedies), and veterinary pharmaceuticals (e.g., livestock antibiotic liquids).
• Cosmetics: Serums (hyaluronic acid, vitamin C), essential oils (lavender, tea tree—shear-sensitive, requiring peristaltic pumps), facial toners (alcohol-based or hydrating), and hair growth serums (small-dose packaging).
• Food & Beverage: Premium oils (olive oil, truffle oil—preventing oxidation with nitrogen flushing), flavor extracts (vanilla, almond—high concentration requiring accuracy), baby food (organic purees with BPA-free parts), and craft beverages (small-batch fruit wines, cold-brew coffee).
• Chemical Industry: Laboratory reagents (analytical grade liquids with ultra-high purity), industrial adhesives (cyanoacrylate or epoxy resins), coolants (engine or electronic coolants), and battery electrolytes (corrosion-resistant parts).
Product Operate Guide |
1. Turn on the power switch.
2. Check whether the air pressure is sufficient (must reach the standard requirements).
3. Click the host to start, and check whether each action is working properly.
4. Check and clean up each box room.
5. Put the bag, load the material, put the material box.
6. Click the host to start.
7. The product that is packaged in vacuum for the first time should be checked whether the seal is firm, whether the suction is tight and through the water check(Must check vacuum chamber 1-10).
8. During the production process, check the product sealing and pumping conditions continuously.
9. Every 2 hours after the machine runs, must be the top cover of the machine, bag clip, and funnel mouth, carried out with an air gun clean.
10. The bag or material dropped on the machine, should be hooked out with a hook, do not take it by hand.
FAQ |
Q: How long does it take to set up a new product recipe, and can recipes be shared between multiple machines?
A: New recipes can be programmed in 5–10 minutes via the touchscreen (with step-by-step prompts for filling volume, sealing settings, etc.) or imported instantly via USB (saving recipes from a computer or another machine). Recipes can also be backed up to the cloud (via optional Wi-Fi module) or shared between multiple machines of the same model, ensuring consistency across production lines. The machine’s recipe library supports categorization (e.g., “pharmaceutical,” “cosmetic”) for easy retrieval.
Q: Can it integrate with other production line equipment, and what interfaces are available?
A: Yes, it features multiple digital interfaces—including RS485, Ethernet, and PROFINET—to connect with downstream equipment like labeling machines (for applying product labels), metal detectors (to check for contaminants), and carton sealers (for bulk packaging). The machine’s PLC can send/receive signals to synchronize speeds—for example, if the labeling machine slows down, the packaging machine automatically reduces its output to avoid bottlenecks. It also supports analog interfaces for older equipment (e.g., mechanical checkweighers).
Q: What safety features does it include, and does it comply with international safety standards?
A: It includes comprehensive safety features: emergency stop buttons (red, mushroom-shaped, accessible from all sides), safety interlocks on access panels (stopping the machine if panels are opened during operation), overheat protection for sealing bars (automatic shutdown if temperature exceeds 280℃), and electrical safety (IP54 rating for dust and water resistance). The machine complies with international safety standards, including CE (EN 60204-1 for electrical safety, EN 11200 for machinery safety), FDA (for food contact materials), and GMP (Good Manufacturing Practice) for pharmaceutical applications.
